The equipment of dry powder mortar production line with a daily output of 120 tons is used to store bulk raw materials, such as cement, pulverized coal bunker and sand. A 50-ton or 100-ton cement warehouse can be used as the raw material warehouse, and generally three raw material warehouses, namely cement, fly ash and sand, are used. Cement and fly ash are fed by tank car, and sand is fed by bucket elevator.
1. batching device:It consists of a hopper weighing scale, a screw conveyor, a discharging device, a force sensing device and a computer control system. It can automatically measure different raw materials according to the formula, reduce labor intensity and environmental pollution, and ensure the quality of dry powder mortar products.2. Mixer:Dry mortar mixer requires uniform mixing, no dead angle, wear-resistant equipment and fast feeding speed. Our company adopts a double-shaft gravity-free mixer as the main mixer. Uniform mixing, high efficiency, short time and convenience.3. Dry powder packaging machine:There are two kinds of open pockets and valve pockets. Dry mortar is widely used in valve bag packaging machine, because the valve bag packaging does not need seams. As long as one person operates, the open bag packaging scale can package various materials, but seams are needed after packaging. Compared with the valve port packaging machine, this packaging machine needs an additional operator.4. Dust catcher:It is used to recover dust from dry powder mortar production line, which is beneficial to environmental protection and the health of processing personnel. The vacuum suction port is generally located at the conveying port of cement silo, filling machine and other places.5. Conveying and lifting structure:The material transportation modes used in the production line warehouse include horizontal transportation and vertical transportation. Screw conveyor can be used for horizontal transportation, bucket elevator or electric elevator can be used for vertical transportation.6. Fully automatic industrial control system:The PLC consists of industrial computer, high-voltage cabinet, touch screen and computer.At present, the quality of the mortar on the construction site of the production line equipment with a daily output of 120 tons of dry mortar is unstable and the strength does not meet the requirements. Dry-mixed mortar is produced in industry, and raw materials and mixture ratio are strictly controlled to ensure the stable and reliable quality of mortar.
The production line of dry mortar is widely used in the field of building mortar. Nowadays, there are many manufacturers of dry mortar, and the whole market is becoming more and more perfect, with great progress in product scale, manufacturers, application, quality and technology. But no matter what kind of dry mortar equipment, we should pay special attention to the following problems and follow the correct operation steps of dry mortar equipment.1, the installation of equipment should choose natural ventilation, dry and convenient places, and keep the surrounding environment safe and hygienic.2. In order to improve the service life of the motor, the power supply must be grounded when the machinery and equipment are working. After the machine and equipment are restarted, the automobile engine should be allowed to run for 5-10min without any abnormality.3, dry powder mortar dryer strictly implement turbofan operation.4. After starting the equipment, it is necessary to pay attention to whether the working direction of the machine is consistent with the required direction, otherwise the facilities will be damaged.5. In the production process, in order to keep the personal safety of consumers, the control circuit of each machine must be leak-stopped.6. After the machinery and equipment are delivered for use, we must strictly carry out timely maintenance to improve work efficiency and prolong the service life of the machinery and equipment.
Dry mortar equipment consists of: 1. Cement bin 2, delivery pump 3, weighing scale 4, bucket elevator 5, buffer bin 6, double-shaft gravity-free mixer 7, finished product storage 8, bulk system 9, control system 10, dust collector 11, steel platform 12 and supporting dryer. The equipment of dry mortar production line is mainly configured as follows: elevator x2, raw material tank x6, scale x6, microcomputer control equipment x1, bucket elevator x2, three-axis high-efficiency mixer x2, finished product warehouse x2, automatic metering and packaging machine X4 (with two valves, two open), dust collector x1, platform support ladder x1, electrical control cabinet x1, etc. Automatic batching of dry powder mortar equipment consists of hopper weighing scale, screw conveyor, discharging device, force sensing device and computer control system. It can automatically measure different raw materials according to the formula, reducing labor intensity and environmental pollution, and also ensuring the quality of dry powder mortar products. Equipment performance characteristics: Dry mortar production line has compact structure, stable performance, easy operation and high output, and can produce 6-8 people. The automatic dry powder mortar mixing station absorbs the advanced European design concept, the tank adopts tower layout, and the management system is implanted with new modular management technology, so that the man-machine dialogue function and automation degree are greatly improved.